Lessons Learned from a Life Cycle Sustainability Assessment of Rare Earth Permanent Magnets : LCSA for Rare Earth Permanent Magnets

In the methodological context of the interpretation of environmental life cycle assessment (LCA) results, a normalisation study was performed. 15 impact categories were accounted for, including climate change, acidification, eutrophication, human toxicity, ecotoxicity, depletion of fossil energy resources, and land use. The year 2000 was chosen as a reference year, and information was gathered on two spatial levels: the global and the European level. From the 860 environmental interventions collected, 48 interventions turned out to account for at least 75% of the impact scores of all impact categories. All non-toxicity related, emission dependent impacts are fully dominated by the bulk emissions of only 10 substances or substance groups: CO(2), CH(4), SO(2), NO(x), NH(3), PM(10), NMVOC, and (H)CFCs emissions to air and emissions of N- and P-compounds to fresh water. For the toxicity-related emissions (pesticides, organics, metal compounds and some specific inorganics), the availability of information was still very limited, leading to large uncertainty in the corresponding normalisation factors. Apart from their usefulness as a reference for LCA studies, the results of this study stress the importance of efficient measures to combat bulk emissions and to promote the registration of potentially toxic emissions on a more comprehensive scale. Show more

Neodymium is one of the more critical rare earth elements with respect to current availability and is most often used in high performance magnets. In this paper, we compare the virgin production route of these magnets with two hypothetical recycling processes in terms of environmental impact. The first recycling process looks at manual dismantling of computer hard disk drives (HDDs) combined with a novel hydrogen based recycling process. The second process assumes HDDs are shredded. Our life cycle assessment is based both on up to date literature and on our own experimental data. Because the production process of neodymium oxide is generic to all rare earths, we also report the life cycle inventory data for the production of rare earth oxides separately. We conclude that recycling of neodymium, especially via manual dismantling, is preferable to primary production, with some environmental indicators showing an order of magnitude improvement. The choice of recycling technology is also important with respect to resource recovery. While manual disassembly allows in principle for all magnetic material to be recovered, shredding leads to very low recovery rates (<10%). Show more