This study aimed to analyze the intra‐individual variation in VO 2max of human subjects using total‐capture and free‐flow indirect calorimetry. Twenty‐seven men (27 ± 5 year; VO 2max 49‐79 mL•kg −1•min −1) performed two maximal exertion tests (CPETs) on a cycle ergometer, separated by a 7 ± 2 day interval. VO 2 and VCO 2 were assessed using an indirect calorimeter (Omnical) with total capture of exhalation in a free‐flow airstream. Thirteen subjects performed a third maximal exertion test using a breath‐by‐breath calorimeter (Oxycon Pro). On‐site validation was deemed a requirement. For the Omnical, the mean within‐subject CV for VO 2max was 1.2 ± 0.9% (0.0%‐4.4%) and for ergometer workload P max 1.3 ± 1.3% (0%‐4.6%). VO 2max values with the Oxycon Pro were significantly lower in comparison with Omnical ( P < 0.001; t test) with mean 3570 vs 4061 and difference SD 361 mL•min −1. Validation results for the Omnical with methanol combustion were −0.05 ± 0.70% (mean ± SD; n = 31) at the 225 mL•min −1 VO 2 level and −0.23 ± 0.80% (n = 31) at the 150 mL•min −1 VCO 2 level. Results using gas infusion were 0.04 ± 0.75% (n = 34) and −0.99 ± 1.05% (n = 24) over the respective 500‐6000 mL•min −1 VO 2 and VCO 2 ranges. Validation results for the Oxycon Pro in breath‐by‐breath mode were ‐ 2.2 ± 1.6% (n = 12) for VO 2 and 5.7 ± 3.3% (n = 12) for VCO 2 over the 1000‐4000 mL•min −1 range. On a Visual analog scale, participants reported improved breathing using the free‐flow indirect calorimetry (score 7.6 ± 1.2 vs 5.1 ± 2.7, P = 0.008). We conclude that total capturing free‐flow indirect calorimetry is suitable for measuring VO 2 even with the highest range. VO 2max was linear with the incline in P max over the full range.
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