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      A redox targeting-based material recycling strategy for spent lithium ion batteries

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          Abstract

          With the retirement of a massive amount of end-of-life Li-ion batteries, proper disposal of the hazardous wastes and cost-effective valorization of useful materials have become increasingly pressing and have attracted extensive attention worldwide.

          Abstract

          With the retirement of a massive amount of end-of-life lithium ion batteries (LIBs), proper disposal of the hazardous wastes and cost-effective valorization of useful materials have become increasingly pressing and have attracted extensive attention worldwide. The state-of-the-art recycling technologies, which are generally based on chemical leaching methods, have critical issues like enormous consumption of chemicals and secondary pollution, and generally involve tedious procedures. Here, we report an innovative approach in light of a redox targeting-based process and demonstrate the operation for the recycling of spent LiFePO 4. With 0.20 M [Fe(CN) 6] 3− solution as a selective and regenerative redox mediator, LiFePO 4 is readily broken down into FePO 4 and Li + via the redox-targeting reaction between the redox mediator and the material, with a recycling efficiency for lithium removal up to 99.8% at room temperature. The reacted redox species are instantaneously regenerated on the electrode for subsequent rounds of reaction while Li + is separated from the counter electrode compartment. Consequently, the consumption of chemicals is drastically minimized and secondary pollutants are eliminated. By virtue of the new process, high purity LiOH (99.90%) and FePO 4 (99.97%) have been obtained. We envisage that this cost-effective and environment-friendly approach can be extended to other materials and promote the sustainability of LIB technologies.

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          Most cited references33

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          Electrical energy storage for the grid: a battery of choices.

          The increasing interest in energy storage for the grid can be attributed to multiple factors, including the capital costs of managing peak demands, the investments needed for grid reliability, and the integration of renewable energy sources. Although existing energy storage is dominated by pumped hydroelectric, there is the recognition that battery systems can offer a number of high-value opportunities, provided that lower costs can be obtained. The battery systems reviewed here include sodium-sulfur batteries that are commercially available for grid applications, redox-flow batteries that offer low cost, and lithium-ion batteries whose development for commercial electronics and electric vehicles is being applied to grid storage.
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            Issues and challenges facing rechargeable lithium batteries.

            Technological improvements in rechargeable solid-state batteries are being driven by an ever-increasing demand for portable electronic devices. Lithium-ion batteries are the systems of choice, offering high energy density, flexible and lightweight design, and longer lifespan than comparable battery technologies. We present a brief historical review of the development of lithium-based rechargeable batteries, highlight ongoing research strategies, and discuss the challenges that remain regarding the synthesis, characterization, electrochemical performance and safety of these systems.
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              The Li-ion rechargeable battery: a perspective.

              Each cell of a battery stores electrical energy as chemical energy in two electrodes, a reductant (anode) and an oxidant (cathode), separated by an electrolyte that transfers the ionic component of the chemical reaction inside the cell and forces the electronic component outside the battery. The output on discharge is an external electronic current I at a voltage V for a time Δt. The chemical reaction of a rechargeable battery must be reversible on the application of a charging I and V. Critical parameters of a rechargeable battery are safety, density of energy that can be stored at a specific power input and retrieved at a specific power output, cycle and shelf life, storage efficiency, and cost of fabrication. Conventional ambient-temperature rechargeable batteries have solid electrodes and a liquid electrolyte. The positive electrode (cathode) consists of a host framework into which the mobile (working) cation is inserted reversibly over a finite solid-solution range. The solid-solution range, which is reduced at higher current by the rate of transfer of the working ion across electrode/electrolyte interfaces and within a host, limits the amount of charge per electrode formula unit that can be transferred over the time Δt = Δt(I). Moreover, the difference between energies of the LUMO and the HOMO of the electrolyte, i.e., electrolyte window, determines the maximum voltage for a long shelf and cycle life. The maximum stable voltage with an aqueous electrolyte is 1.5 V; the Li-ion rechargeable battery uses an organic electrolyte with a larger window, which increase the density of stored energy for a given Δt. Anode or cathode electrochemical potentials outside the electrolyte window can increase V, but they require formation of a passivating surface layer that must be permeable to Li(+) and capable of adapting rapidly to the changing electrode surface area as the electrode changes volume during cycling. A passivating surface layer adds to the impedance of the Li(+) transfer across the electrode/electrolyte interface and lowers the cycle life of a battery cell. Moreover, formation of a passivation layer on the anode robs Li from the cathode irreversibly on an initial charge, further lowering the reversible Δt. These problems plus the cost of quality control of manufacturing plague development of Li-ion rechargeable batteries that can compete with the internal combustion engine for powering electric cars and that can provide the needed low-cost storage of electrical energy generated by renewable wind and/or solar energy. Chemists are contributing to incremental improvements of the conventional strategy by investigating and controlling electrode passivation layers, improving the rate of Li(+) transfer across electrode/electrolyte interfaces, identifying electrolytes with larger windows while retaining a Li(+) conductivity σ(Li) > 10(-3) S cm(-1), synthesizing electrode morphologies that reduce the size of the active particles while pinning them on current collectors of large surface area accessible by the electrolyte, lowering the cost of cell fabrication, designing displacement-reaction anodes of higher capacity that allow a safe, fast charge, and designing alternative cathode hosts. However, new strategies are needed for batteries that go beyond powering hand-held devices, such as using electrode hosts with two-electron redox centers; replacing the cathode hosts by materials that undergo displacement reactions (e.g. sulfur) by liquid cathodes that may contain flow-through redox molecules, or by catalysts for air cathodes; and developing a Li(+) solid electrolyte separator membrane that allows an organic and aqueous liquid electrolyte on the anode and cathode sides, respectively. Opportunities exist for the chemist to bring together oxide and polymer or graphene chemistry in imaginative morphologies.
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                Author and article information

                Contributors
                Journal
                EESNBY
                Energy & Environmental Science
                Energy Environ. Sci.
                Royal Society of Chemistry (RSC)
                1754-5692
                1754-5706
                September 12 2019
                2019
                : 12
                : 9
                : 2672-2677
                Affiliations
                [1 ]Department of Materials Science and Engineering
                [2 ]Faculty of Engineering
                [3 ]National University of Singapore
                [4 ]Singapore
                Article
                10.1039/C9EE01478K
                027812f5-18fa-443d-9976-f65498257b62
                © 2019

                http://rsc.li/journals-terms-of-use

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