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      Metal-organic framework nanosheets in polymer composite materials for gas separation

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          Abstract

          Composites incorporating two-dimensional nanostructures within polymeric matrices hold potential as functional components for several technologies, including gas separation. Prospectively, employing metal-organic-frameworks (MOFs) as versatile nanofillers would notably broaden the scope of functionalities. However, synthesizing MOFs in the form of free standing nanosheets has proven challenging. We present a bottom-up synthesis strategy for dispersible copper 1,4-benzenedicarboxylate MOF lamellae of micrometer lateral dimensions and nanometer thickness. Incorporating MOF nanosheets into polymer matrices endows the resultant composites with outstanding CO 2 separation performance from CO 2/CH 4 gas mixtures, together with an unusual and highly desired increment in the separation selectivity with pressure. As revealed by tomographic focused-ion-beam scanning-electron-microscopy, the unique separation behaviour stems from a superior occupation of the membrane cross-section by the MOF nanosheets as compared to isotropic crystals, which improves the efficiency of molecular discrimination and eliminates unselective permeation pathways. This approach opens the door to ultrathin MOF-polymer composites for various applications.

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          Most cited references52

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          Metal–organic frameworks—prospective industrial applications

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            Stable single-unit-cell nanosheets of zeolite MFI as active and long-lived catalysts.

            Zeolites-microporous crystalline aluminosilicates-are widely used in petrochemistry and fine-chemical synthesis because strong acid sites within their uniform micropores enable size- and shape-selective catalysis. But the very presence of the micropores, with aperture diameters below 1 nm, often goes hand-in-hand with diffusion limitations that adversely affect catalytic activity. The problem can be overcome by reducing the thickness of the zeolite crystals, which reduces diffusion path lengths and thus improves molecular diffusion. This has been realized by synthesizing zeolite nanocrystals, by exfoliating layered zeolites, and by introducing mesopores in the microporous material through templating strategies or demetallation processes. But except for the exfoliation, none of these strategies has produced 'ultrathin' zeolites with thicknesses below 5 nm. Here we show that appropriately designed bifunctional surfactants can direct the formation of zeolite structures on the mesoporous and microporous length scales simultaneously and thus yield MFI (ZSM-5, one of the most important catalysts in the petrochemical industry) zeolite nanosheets that are only 2 nm thick, which corresponds to the b-axis dimension of a single MFI unit cell. The large number of acid sites on the external surface of these zeolites renders them highly active for the catalytic conversion of large organic molecules, and the reduced crystal thickness facilitates diffusion and thereby dramatically suppresses catalyst deactivation through coke deposition during methanol-to-gasoline conversion. We expect that our synthesis approach could be applied to other zeolites to improve their performance in a range of important catalytic applications.
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              Progress in adsorption-based CO2 capture by metal-organic frameworks.

              Metal-organic frameworks (MOFs) have recently attracted intense research interest because of their permanent porous structures, large surface areas, and potential applications as novel adsorbents. The recent progress in adsorption-based CO(2) capture by MOFs is reviewed and summarized in this critical review. CO(2) adsorption in MOFs has been divided into two sections, adsorption at high pressures and selective adsorption at approximate atmospheric pressures. Keys to CO(2) adsorption in MOFs at high pressures and low pressures are summarized to be pore volumes of MOFs, and heats of adsorption, respectively. Many MOFs have high CO(2) selectivities over N(2) and CH(4). Water effects on CO(2) adsorption in MOFs are presented and compared with benchmark zeolites. In addition, strategies appeared in the literature to enhance CO(2) adsorption capacities and/or selectivities in MOFs have been summarized into three main categories, catenation and interpenetration, chemical bonding enhancement, and electrostatic force involvement. Besides the advantages, two main challenges of using MOFs in CO(2) capture, the cost of synthesis and the stability toward water vapor, have been analyzed and possible solutions and path forward have been proposed to address the two challenges as well (150 references).
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                Author and article information

                Journal
                101155473
                30248
                Nat Mater
                Nat Mater
                Nature materials
                1476-1122
                14 November 2014
                02 November 2014
                January 2015
                01 July 2015
                : 14
                : 1
                : 48-55
                Affiliations
                [1 ]Catalysis Engineering, ChemE, Delft University of Technology, Julianalaan 136, 2628 BL Delft, The Netherlands
                [2 ]Instituto de Tecnología Química CSIC-UPV, Universidad Politécnica de Valencia, Consejo Superior de Investigaciones Científicas, Av. de los Naranjos, s/n, 46022 Valencia, Spain
                [3 ]Max Planck Institut für Kohlenforschung, Kaiser Wilhelm Platz 1, 45470 Mülheim an der Ruhr, Germany
                [4 ]Kavli Institute of Nanoscience, Delft University of Technology, Lorentzweg 1, 2628 CJ Delft, The Netherlands
                Author notes
                [* ]Correspondence and requests for materials should be addressed to F.X.L.X. ( fllabres@ 123456itq.upv.es ) and J. G. ( j.gascon@ 123456tudelft.nl )

                Author Contributions: A.C., F.K., F.X.L.X. and J.G. conceived the research. F.X.L.X. and J.G. designed the experiments and coordinated the research. I.L. synthesized and characterized the MOF materials. T.R. and B.S. synthesized and characterized the MOF-polymer composites. H.M. and T.R. recorded the FIB-SEM datasets. G.P. contributed to conception and execution of FIB-SEM data reconstruction and image analysis, with assistance of T.R. All authors contributed to analysis and discussion on the data. The manuscript was primarily written by T.R., G.P., F.X.L.X. and J.G., with input from all authors.

                Article
                EMS60360
                10.1038/nmat4113
                4270742
                25362353
                0082c543-94d1-48a8-a916-affe8a800a56
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                Materials science
                Materials science

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