A “gas-breathing” integrated air diffusion electrode design with improved oxygen utilization efficiency for high-performance Zn-air batteries

Hybrid porous nanowire arrays composed of strongly interacting Co3O4 and carbon were prepared by a facile carbonization of the metal-organic framework grown on Cu foil. The resulting material, possessing a high surface area of 251 m(2) g(-1) and a large carbon content of 52.1 wt %, can be directly used as the working electrode for oxygen evolution reaction without employing extra substrates or binders. This novel oxygen evolution electrode can smoothly operate in alkaline solutions (e.g., 0.1 and 1.0 M KOH), affording a low onset potential of 1.47 V (vs reversible hydrogen electrode) and a stable current density of 10.0 mA cm(-2) at 1.52 V in 0.1 M KOH solution for at least 30 h, associated with a high Faradaic efficiency of 99.3%. The achieved ultrahigh oxygen evolution activity and strong durability, with superior performance in comparison to the state-of-the-art noble-metal/transition-metal and nonmetal catalysts, originate from the unique nanowire array electrode configuration and in situ carbon incorporation, which lead to the large active surface area, enhanced mass/charge transport capability, easy release of oxygen gas bubbles, and strong structural stability. Furthermore, the hybrid Co3O4-carbon porous nanowire arrays can also efficiently catalyze oxygen reduction reaction, featuring a desirable four-electron pathway for reversible oxygen evolution and reduction, which is potentially useful for rechargeable metal-air batteries, regenerative fuel cells, and other important clean energy devices. Show more

Defect-rich and ultrathin N doped carbon nanosheets exhibited low overpotentials and robust stability for simultaneous ORR, OER and HER. Rational design and facile preparation of non-noble trifunctional electrocatalysts with high performance, low cost and strong durability for the oxygen reduction reaction (ORR), oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) are highly demanded, but remain as a big challenge. Herein, we report a spontaneous gas-foaming method to prepare nitrogen doped ultrathin carbon nanosheets (NCNs) by simply pyrolysing a mixture of citric acid and NH 4 Cl. Under the optimized pyrolysis temperature (carbonized at 1000 °C) and mass ratio of precursors (1 : 1), the synthesized NCN-1000-5 sample possesses an ultrathin sheet structure, an ultrahigh specific surface area (1793 m 2 g −1 ), and rich edge defects, and exhibits low overpotential and robust stability for the ORR, OER and HER. By means of density functional theory (DFT) computations, we revealed that the intrinsic active sites for the ORR, OER and HER are the carbon atoms located at the armchair edge and adjacent to the graphitic N dopants. When practically used as a catalyst in rechargeable Zn–air batteries, a high energy density (806 W h kg −1 ), a low charge/discharge voltage gap (0.77 V) and an ultralong cycle life (over 330 h) were obtained at 10 mA cm −2 for NCN-1000-5. This work not only presents a versatile strategy to develop advanced carbon materials with ultrahigh specific surface area and abundant edge defects, but also provides useful guidance for designing and developing multifunctional metal-free catalysts for various energy-related electrocatalytic reactions. Show more