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      A technoeconomic analysis of perovskite solar module manufacturing with low-cost materials and techniques

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          Abstract

          This technoeconomic analysis shows that perovskite solar cells can emerge as a cost leader in photovoltaic power generation.

          After rapid progress in the past few years, emerging solar cells based on metal halide perovskites have become a potential candidate to rival and even outperform crystalline silicon photovoltaics (PV) in the marketplace. With high material utilization, easy manufacturing processes, and high power conversion efficiencies >20%, many experts anticipate that perovskite solar cells (PSCs) will be one of the cheapest PV technologies in the future. Here we evaluate the economic potential of PSCs by developing a bottom-up cost model for perovskite PV modules fabricated using feasible low-cost materials and processes. We calculate the direct manufacturing cost ($31.7 per m 2) and the minimum sustainable price (MSP, $0.41 per W p) for a standard perovskite module manufactured in the United States. Such modules, operating at 16% photoconversion efficiency in a 30-year, unsubsidized, utility-level power plant, would produce electricity at levelized cost of energy (LCOE) values ranging from 4.93 to 7.90 ¢ per kW per h. We discuss limitations in comparing calculated MSPs to actual market prices, determine the effect of module lifetime, examine the effects of alternative materials and constructions, and indicate avenues to further reduce the MSP and LCOE values. The analysis shows that PSCs can emerge as a cost leader in PV power generation if critical remaining issues can be resolved.

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          Most cited references52

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          Anomalous Hysteresis in Perovskite Solar Cells.

          Perovskite solar cells have rapidly risen to the forefront of emerging photovoltaic technologies, exhibiting rapidly rising efficiencies. This is likely to continue to rise, but in the development of these solar cells there are unusual characteristics that have arisen, specifically an anomalous hysteresis in the current-voltage curves. We identify this phenomenon and show some examples of factors that make the hysteresis more or less extreme. We also demonstrate stabilized power output under working conditions and suggest that this is a useful parameter to present, alongside the current-voltage scan derived power conversion efficiency. We hypothesize three possible origins of the effect and discuss its implications on device efficiency and future research directions. Understanding and resolving the hysteresis is essential for further progress and is likely to lead to a further step improvement in performance.
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            Efficient and stable large-area perovskite solar cells with inorganic charge extraction layers.

            The recent dramatic rise in power conversion efficiencies (PCEs) of perovskite solar cells (PSCs) has triggered intense research worldwide. However, high PCE values have often been reached with poor stability at an illuminated area of typically less than 0.1 square centimeter. We used heavily doped inorganic charge extraction layers in planar PSCs to achieve very rapid carrier extraction, even with 10- to 20-nanometer-thick layers, avoiding pinholes and eliminating local structural defects over large areas. The robust inorganic nature of the layers allowed for the fabrication of PSCs with an aperture area >1 square centimeter that have a PCE >15%, as certified by an accredited photovoltaic calibration laboratory. Hysteresis in the current-voltage characteristics was eliminated; the PSCs were stable, with >90% of the initial PCE remaining after 1000 hours of light soaking.
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              Highly Reproducible Perovskite Solar Cells with Average Efficiency of 18.3% and Best Efficiency of 19.7% Fabricated via Lewis Base Adduct of Lead(II) Iodide.

              High efficiency perovskite solar cells were fabricated reproducibly via Lewis base adduct of lead(II) iodide. PbI2 was dissolved in N,N-dimethyformamide with equimolar N,N-dimethyl sulfoxide (DMSO) and CH3NH3I. Stretching vibration of S═O appeared at 1045 cm(-1) for bare DMSO, which was shifted to 1020 and 1015 cm(-1) upon reacting DMSO with PbI2 and PbI2 + CH3NH3I, respectively, indicative of forming the adduct of PbI2·DMSO and CH3NH3I·PbI2·DMSO due to interaction between Lewis base DMSO and/or iodide (I(-)) and Lewis acid PbI2. Spin-coating of a DMF solution containing PbI2, CH3NH3I, and DMSO (1:1:1 mol %) formed a transparent adduct film, which was converted to a dark brown film upon heating at low temperature of 65 °C for 1 min due to removal of the volatile DMSO from the adduct. The adduct-induced CH3NH3PbI3 exhibited high charge extraction characteristics with hole mobility as high as 3.9 × 10(-3) cm(2)/(V s) and slow recombination rate. Average power conversion efficiency (PCE) of 18.3% was achieved from 41 cells and the best PCE of 19.7% was attained via adduct approach.
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                Author and article information

                Journal
                EESNBY
                Energy & Environmental Science
                Energy Environ. Sci.
                Royal Society of Chemistry (RSC)
                1754-5692
                1754-5706
                2017
                2017
                : 10
                : 6
                : 1297-1305
                Article
                10.1039/C7EE00757D
                caf21a7b-66ff-462c-bdfb-68b49189d77b
                © 2017
                History

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