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      Analytical Model of Deformation of a Functionally Graded Ceramic Coating under Local Load

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      Ceramics
      MDPI AG

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          Abstract

          In this article, an analytical approach to the study of the behavior of functionally graded FG coatings under local load is developed. The method is suitable for coatings with a specific structure. We consider that the coating can be conditionally divided into two zones: a relatively rigid outer and a relatively compliant inner. The outer layer is modeled by a non-homogeneous plate that bends. We submit the inner substrate to the hypothesis of a non-homogeneous thin Winkler layer. The solution of the formulated boundary value problem is constructed in analytical form. Simulation examples for FG aluminum oxide coatings grown from aluminum sprayed on steel and from compact alloy D16T are considered. The distributions of equivalent stresses, safety factors and normalized equivalent stresses in the coatings are studied. It is noted that in a heterogeneous material, the location of the minimum of the safety factor does not always coincide with the location of the maximum of the equivalent stress.

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          Most cited references61

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          Mechanics of Laminated Composite Plates and Shells

          J. N Reddy (2004)
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            Introduction to Plasma Electrolytic Oxidation—An Overview of the Process and Applications

            Plasma electrolytic oxidation (PEO), also called micro-arc oxidation (MAO), is an innovative method in producing oxide-ceramic coatings on metals, such as aluminum, titanium, magnesium, zirconium, etc. The process is characterized by discharges, which develop in a strong electric field, in a system consisting of the substrate, the oxide layer, a gas envelope, and the electrolyte. The electric breakdown in this system establishes a plasma state, in which, under anodic polarization, the substrate material is locally converted to a compound consisting of the substrate material itself (including alloying elements) and oxygen in addition to the electrolyte components. The review presents the process kinetics according to the existing models of the discharge phenomena, as well as the influence of the process parameters on the process, and thus, on the resulting coating properties, e.g., morphology and composition.
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              Plasma Electrolytic Oxidation (PEO) Process—Processing, Properties, and Applications

              Plasma electrolytic oxidation (PEO) is a novel surface treatment process to produce thick, dense metal oxide coatings, especially on light metals, primarily to improve their wear and corrosion resistance. The coating manufactured from the PEO process is relatively superior to normal anodic oxidation. It is widely employed in the fields of mechanical, petrochemical, and biomedical industries, to name a few. Several investigations have been carried out to study the coating performance developed through the PEO process in the past. This review attempts to summarize and explain some of the fundamental aspects of the PEO process, mechanism of coating formation, the processing conditions that impact the process, the main characteristics of the process, the microstructures evolved in the coating, the mechanical and tribological properties of the coating, and the influence of environmental conditions on the coating process. Recently, the PEO process has also been employed to produce nanocomposite coatings by incorporating nanoparticles in the electrolyte. This review also narrates some of the recent developments in the field of nanocomposite coatings with examples and their applications. Additionally, some of the applications of the PEO coatings have been demonstrated. Moreover, the significance of the PEO process, its current trends, and its scope of future work are highlighted.
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                Author and article information

                Contributors
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                Journal
                CBSECX
                Ceramics
                Ceramics
                MDPI AG
                2571-6131
                September 2023
                September 07 2023
                : 6
                : 3
                : 1879-1893
                Article
                10.3390/ceramics6030115
                b1d8abee-ab39-4e01-973c-ccdd676b5b15
                © 2023

                https://creativecommons.org/licenses/by/4.0/

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