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      Steatite Powder Additives in Wood-Cement Drywall Particleboards

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          Abstract

          The objective of this study was to develop a new drywall wood-based particleboard as an alternative to gypsum board. Various development iterations have led to the use of wood particles, steatite powder and Portland cement. The resulting outcome shows that screw withdrawal resistance was improved by 37% and bending properties by 69% compared to gypsum board of a similar density (0.68–0.70). The raw surface of the boards is of good quality and comparable to the paper-faced surface of gypsum board. Furthermore, the reaction to fire was evaluated through bench-scale test with a cone calorimeter. The investigated particleboard did not reveal visual signs of combustion after 20 min when exposed to a radiant heat of 50 kW/m 2, while burning of the overlay paper of gypsum board occurred at about 57 s, suggesting that wood-cement-steatite powder particleboard could be classified as a quasi non-combustible material.

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          Most cited references27

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          The recycling potential of wood waste into wood-wool/cement composite

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            Influence of Ultrafine Natural Steatite Powder on Setting Time and Strength Development of Cement

            This paper deals with the setting time and pozzolanic activity of cement when ultra fine natural steatite powder (UFNSP) is used as replacement for cement. Initial setting time, final setting time, and mortar cube strength were studied, due to the replacement of ultra fine natural steatite powder with cement at 5%, 10%, 15%, 20%, and 25% by mass of cement. The setting time of fresh cement-binder paste and compressive strength of mortar cubes are observed. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) were applied to investigate the microstructural behaviour and chemical element distribution inside cement-binder matrix. Results indicate that the length of dormant period is shortened. The replacement of ultra fine natural steatite powder with cement reduces initial setting time, and final setting time and increases mortar cube compressive strength.
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              The Effect of Wood Ash as a Partial Cement Replacement Material for Making Wood-Cement Panels

              The aim of this study was to consider the use of biomass wood ash as a partial replacement for cement material in wood-cement particleboards. Wood-cement-ash particleboards (WCAP) were made with 10%, 20%, 30%, 40%, and 50% of wood ash as a partial replacement for cement with wood particles and tested for bending strength, stiffness, water absorption, and thermal properties. Test results indicate that water demand increases as the ash content increases, and the mechanical properties decrease slightly with an increase of the ash content until 30% of replacement. On the other hand, the heat capacity increases with the wood ash content. The WCAP can contribute to reducing the heat loss rate of building walls given their relatively low thermal conductivity compared to gypsum boards. The replacement of cement to the extent of approximately 30% by weight was found to give the optimum results.
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                Author and article information

                Journal
                Materials (Basel)
                Materials (Basel)
                materials
                Materials
                MDPI
                1996-1944
                29 October 2020
                November 2020
                : 13
                : 21
                : 4813
                Affiliations
                [1 ]Department of Wood and Forest Sciences, Université Laval, Quebec, QC G1V 0A6, Canada; viet-anh.vu.1@ 123456ulaval.ca (V.-A.V.); pierre.blanchet@ 123456sbf.ulaval.ca (P.B.); christian.dagenais@ 123456fpinnovations.ca (C.D.)
                [2 ]Department of Civil and Water Engineering, Université Laval, Quebec, QC G1V 0A6, Canada; benoit.bissonnette@ 123456gci.ulaval.ca
                [3 ]FPInnovations, Quebec, QC G1V 4C7, Canada
                Author notes
                [* ]Correspondence: alain.cloutier@ 123456sbf.ulaval.ca ; Tel.: +1-418-656-5851
                Author information
                https://orcid.org/0000-0001-8782-9062
                https://orcid.org/0000-0002-6348-0289
                https://orcid.org/0000-0001-5012-7649
                Article
                materials-13-04813
                10.3390/ma13214813
                7662927
                33137904
                89e958ec-f551-44c3-a2f3-2d693ffc5b25
                © 2020 by the authors.

                Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license ( http://creativecommons.org/licenses/by/4.0/).

                History
                : 23 September 2020
                : 23 October 2020
                Categories
                Article

                steatite,wood particles,portland cement,fire performance

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