Influence of Gas-Flow Conditions on the Evolution of Thermally Insulating Si3N4 Nano-Felts

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Abstract

This paper discusses the role of nitrogen (N2) gas flow conditions on the formation of silicon nitride (Si3N4) nano-felts from polysiloxane-impregnated polyurethane (PU) foams. The polymeric foam was converted into an amorphous silicon oxycarbide (SiOC) artefact during pyrolysis, which was then transformed, at a higher temperature, into a Si3N4 felt through a reaction between the decomposition products of SiOC with N2. The study identified that a N2 flux of ~2.60 cm.min−1 at the cross-section of the furnace (controlled to 100 cm3.min−1 at the inlet of the furnace using a flowmeter) substantially favored the transformation of the parent SiOC foam to Si3N4 felts. This process intensification step significantly reduced the wastage and the energy requirement while considering the material production on a bulk scale. The study also inferred that the cell sizes of the initial PU templates influenced the foam to felt transformation.

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Xiang Xu, Qiangqiang Zhang, Menglong Hao … (2019)

Ceramic aerogels are attractive for thermal insulation but plagued by poor mechanical stability and degradation under thermal shock. In this study, we designed and synthesized hyperbolic architectured ceramic aerogels with nanolayered double-pane walls with a negative Poisson’s ratio (−0.25) and a negative linear thermal expansion coefficient (−1.8 × 10 −6 per °C). Our aerogels display robust mechanical and thermal stability and feature ultralow densities down to ~0.1 milligram per cubic centimeter, superelasticity up to 95%, and near-zero strength loss after sharp thermal shocks (275°C per second) or intense thermal stress at 1400°C, as well as ultralow thermal conductivity in vacuum [~2.4 milliwatts per meter-kelvin (mW/m·K)] and in air (~20 mW/m·K). This robust material system is ideal for thermal superinsulation under extreme conditions, such as those encountered by spacecraft.