Numerical modeling and analysis of the temperature effect on the performance of an alkaline water electrolysis system

Large-scale industrial application of electrolytic splitting of water has called for the development of oxygen evolution electrodes that are inexpensive, robust and can deliver large current density (>500 mA cm−2) at low applied potentials. Here we show that an efficient oxygen electrode can be developed by electrodepositing amorphous mesoporous nickel–iron composite nanosheets directly onto macroporous nickel foam substrates. The as-prepared oxygen electrode exhibits high catalytic activity towards water oxidation in alkaline solutions, which only requires an overpotential of 200 mV to initiate the reaction, and is capable of delivering current densities of 500 and 1,000 mA cm−2 at overpotentials of 240 and 270 mV, respectively. The electrode also shows prolonged stability against bulk water electrolysis at large current. Collectively, the as-prepared three-dimensional structured electrode is the most efficient oxygen evolution electrode in alkaline electrolytes reported to the best of our knowledge, and can potentially be applied for industrial scale water electrolysis. Show more

A robust oxygen-evolving electrocatalyst was developed using a room-temperature strategy for water splitting at high current densities with low voltages. Splitting water into hydrogen and oxygen by electrolysis using electricity from intermittent waste heat, wind, or solar energies is one of the easiest and cleanest methods for high-purity hydrogen production and an effective way to store the excess electrical power. The key dilemma for efficient large-scale production of hydrogen by splitting of water via the hydrogen and oxygen evolution reactions (HER and OER, respectively) is the high overpotential required, especially for the OER. We report an exceptionally active and durable OER catalyst yielding current densities of 500 and 1000 mA cm −2 at overpotentials of only 259 mV and 289 mV in alkaline electrolyte, respectively, fulfilling the commercial criteria of the OER process. Together with a good HER catalyst, we have achieved the commercially required current densities of 500 and 1000 mA cm −2 at 1.586 and 1.657 V, respectively, with very good stability, dramatically lower than any previously reported voltage. This discovery sets the stage for large-scale hydrogen production by water splitting using excess electrical power whenever and wherever available. Show more

Hydrogen production using water electrolysers equipped with an anion exchange membrane, a pure water feed and cheap components (catalysts and bipolar plates) can challenge proton exchange membrane electrolysis systems as the state of the art. Hydrogen production using water electrolysers equipped with an anion exchange membrane (AEM), a pure water feed and cheap components such as platinum group metal-free catalysts and stainless steel bipolar plates (BPP) can challenge proton exchange membrane (PEM) electrolysis systems as the state of the art. For this to happen the performance of the AEM electrolyzer must match the compact design, stability, H 2 purity and high current densities of PEM systems. Current research aims at bringing AEM water electrolysis technology to an advanced level in terms of electrolysis cell performance. Such technological advances must be accompanied by demonstration of the cost advantages of AEM systems. The current state of the art in AEM water electrolysis is defined by sporadic reports in the academic literature mostly dealing with catalyst or membrane development. The development of this technology requires a future roadmap for systematic development and commercialization of AEM systems and components. This will include basic and applied research, technology development & integration, and testing at a laboratory scale of small demonstration units (AEM electrolyzer shortstacks) that can be used to validate the technology (from TRL 2–3 currently to TRL 4–5). This review paper gathers together recent important research in critical materials development (catalysts, membranes and MEAs) and operating conditions (electrolyte composition, cell temperature, performance achievements). The aim of this review is to identify the current level of materials development and where improvements are required in order to demonstrate the feasibility of the technology. Once the challenges of materials development are overcome, AEM water electrolysis can drive the future use of hydrogen as an energy storage vector on a large scale (GW) especially in developing countries. Show more