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Abstract
Fluoride-Promoted Carbonylation (FPC) polymerization is herein presented as a novel
catalytic polymerization methodology that complements ROP and unlocks a greater synthetic
window to advanced polycarbonates.
Abstract
Fluoride-Promoted Carbonylation (FPC) polymerization is herein presented as a novel
catalytic polymerization methodology that complements ROP and unlocks a greater synthetic
window to advanced polycarbonates. The overall two-step strategy is facile, robust
and capitalizes on the synthesis and step-growth polymerization of bis-carbonylimidazolide
and diol monomers of 1,3- or higher configurations. Cesium fluoride (CsF) is identified
as an efficient catalyst and the bis-carbonylimidazolide monomers are synthesized
as bench-stable white solids, easily obtained on 50–100 g scales from their parent
diols using cheap commercial 1,1′-carbonyldiimidazole (CDI) as activating reagent.
The FPC polymerization works well in both solution and bulk, does not require any
stoichiometric additives or complex settings and produces only imidazole as a relatively
low-toxicity by-product. As a proof-of-concept using only four diol building-blocks,
FPC methodology enabled the synthesis of a unique library of polycarbonates covering
(i) rigid, flexible and reactive PC backbones, (ii) molecular weights 5–20 kg mol
–1, (iii) dispersities of 1.3–2.9 and (iv) a wide span of glass transition temperatures,
from –45 up to 169 °C.
The use of carbon dioxide as a carbon source for the synthesis of organic chemicals can contribute to a more sustainable chemical industry. Because CO(2) is such a thermodynamically stable molecule, few effective catalysts are available to facilitate this transformation. Currently, the major industrial processes that convert CO(2) into viable products generate urea and hydroxybenzoic acid. One of the most promising new technologies for the use of this abundant, inexpensive, and nontoxic renewable resource is the alternating copolymerization of CO(2) and epoxides to provide biodegradable polycarbonates, which are highly valuable polymeric materials. Because this process often generates byproducts, such as polyether or ether linkages randomly dispersed within the polycarbonate chains and/or the more thermodynamically stable cyclic carbonates, the choice of catalyst is critical for selectively obtaining the expected product. In this Account, we outline our efforts to develop highly active Co(III)-based catalysts for the selective production of polycarbonates from the alternating copolymerization of CO(2) with epoxides. Binary systems consisting of simple (salen)Co(III)X and a nucleophilic cocatalyst exhibited high activity under mild conditions even at 0.1 MPa CO(2) pressure and afforded copolymers with >99% carbonate linkages and a high regiochemical control (∼95% head-to-tail content). Discrete, one-component (salen)Co(III)X complexes bearing an appended quaternary ammonium salt or sterically hindered Lewis base showed excellent activity in the selectively alternating copolymerization of CO(2) with both aliphatic epoxides and cyclohexene oxide at high temperatures with low catalyst loading and/or low pressures of CO(2). Binary or one-component catalysts based on unsymmetric multichiral Co(III) complexes facilitated the efficient enantioselective copolymerization of CO(2) with epoxides, providing aliphatic polycarbonates with >99% head-to-tail content. These systems were also very efficient in catalyzing the terpolymerization of cyclohexene oxide, propylene oxide and CO(2). The resulting terpolymer had a single glass-transition temperature and a single thermolysis peak. This Account also provides a thorough mechanistic understanding of the high activities, excellent selectivities, and unprecedented stereochemical control of these Co(III)-based catalysts in the production of CO(2) copolymers . The catalysis occurs through a cooperative monometallic mechanism, in which the Lewis acidic Co(III) ion serves as electrophile to activate then epoxide and the nucleophilic counterion or cocatalyst serves as a nucleophile to initiate polymer-chain growth. The high activity and excellent regioselectivity observed in the epoxide ring-opening reactions results from epoxide activation through the moderate electrophilicity of the Co(III) ion, the fast insertion of CO(2) into the Co-O bond, and the facile dissociation of the propagating carboxylate species from the central metal ion. The reversible intra- or intermolecular Co-O bond formation and dissociation helps to stabilize the active Co(III) species against reversion to the inactive Co(II) ion. We also describe our laboratory's recent preparation of the first crystalline CO(2)-based polymer via highly stereospecific copolymerization of CO(2) and meso-cyclohexene oxide and the selective synthesis of perfectly alternating polycarbonates from the coupling of CO(2) with epoxides bearing an electron-withdrawing group.
The design of efficient metal catalysts for the selective coupling of epoxides and carbon dioxide to afford completely alternating copolymers has made significant gains over the past decade. Hence, it is becoming increasingly clear that this "greener" route to polycarbonates has the potential to supplement or supplant current processes for the production of these important thermoplastics, which involve the condensation polymerization of diols and phosgene or organic carbonates. On the basis of the experiences in our laboratory, this Account summarizes our efforts at optimizing (salen)CrIIIX catalysts for the selective formation of polycarbonates from alicyclic and aliphatic epoxides with CO2. An iterative catalyst design process is employed in which the salen ligand, initiator, cocatalyst, and reaction conditions are systematically varied, with the reaction rates and product selectivity being monitored by in situ infrared spectroscopy.
[a
] Department of Coating Technology , Division of Fibre and Polymer Technology , KTH
Royal Institute of Technology , Teknikringen 56-58 , 100 44 , Stockholm , Sweden .
Email:
malkoch@
123456kth.se
This is an Open Access article distributed under the terms of the Creative Commons
Attribution-NonCommercial 3.0 Unported License (
http://creativecommons.org/licenses/by-nc/3.0/) which permits unrestricted non-commercial use, distribution, and reproduction in
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History
Date
received
: 21
December
2016
Date
accepted
: 3
May
2017
Categories
Subject:
Chemistry
Notes
†Electronic supplementary information (ESI) available: Experimental details for the
synthesis and structural characterization of monomers and polymers, and kinetic study.
See DOI:
10.1039/c6sc05582f
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