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      From circular synthesis to material manufacturing: advances, challenges, and future steps for using flow chemistry in novel application area

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          Abstract

          We review the emerging use of flow technologies for circular chemistry and material manufacturing, highlighting advances, challenges, and future directions.

          Abstract

          Continuous-flow technologies are becoming increasingly relevant in the chemistry field. The vast arrays of reactor design, in terms of structural geometry, mixing, and residence time, the modularity of these systems, adaptable for every application, and the easy downstream integrations are at the basis for their success. Over the past decade, the value and potential of flow technologies became apparent, particularly for drug discovery and drug development. However, other areas of research, which include the circular valorization of waste products and the manufacturing of materials and catalysts, have been less touched by the revolution that miniaturization brings in terms of efficiency, safety, environmental impact, and processability. This review critically evaluates the emerging use of flow technologies in these areas, highlighting recent advances, current challenges, and future directions in the quest for leaner and cleaner processing methods.

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          Most cited references259

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          Dispersion of Soluble Matter in Solvent Flowing Slowly through a Tube

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            Applications of Continuous-Flow Photochemistry in Organic Synthesis, Material Science, and Water Treatment.

            Continuous-flow photochemistry in microreactors receives a lot of attention from researchers in academia and industry as this technology provides reduced reaction times, higher selectivities, straightforward scalability, and the possibility to safely use hazardous intermediates and gaseous reactants. In this review, an up-to-date overview is given of photochemical transformations in continuous-flow reactors, including applications in organic synthesis, material science, and water treatment. In addition, the advantages of continuous-flow photochemistry are pointed out and a thorough comparison with batch processing is presented.
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              Production of liquid alkanes by aqueous-phase processing of biomass-derived carbohydrates.

              Liquid alkanes with the number of carbon atoms ranging from C7 to C15 were selectively produced from biomass-derived carbohydrates by acid-catalyzed dehydration, which was followed by aldol condensation over solid base catalysts to form large organic compounds. These molecules were then converted into alkanes by dehydration/hydrogenation over bifunctional catalysts that contained acid and metal sites in a four-phase reactor, in which the aqueous organic reactant becomes more hydrophobic and a hexadecane alkane stream removes hydrophobic species from the catalyst before they go on further to form coke. These liquid alkanes are of the appropriate molecular weight to be used as transportation fuel components, and they contain 90% of the energy of the carbohydrate and H2 feeds.
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                Author and article information

                Contributors
                (View ORCID Profile)
                (View ORCID Profile)
                Journal
                RCEEBW
                Reaction Chemistry & Engineering
                React. Chem. Eng.
                Royal Society of Chemistry (RSC)
                2058-9883
                May 4 2021
                2021
                : 6
                : 5
                : 756-786
                Affiliations
                [1 ]Department of Chemistry
                [2 ]Materials and Chemical Engineering “Giulio Natta”
                [3 ]Politecnico di Milano
                [4 ]IT-20131 Milano
                [5 ]Italy
                [6 ]Institute of Chemistry
                [7 ]University of Campinas – UNICAMP
                [8 ]Campinas
                [9 ]Brazil
                Article
                10.1039/D0RE00411A
                54c9c256-6e4c-4216-a5ae-799847d1b725
                © 2021

                http://rsc.li/journals-terms-of-use

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