Gravity Drainage of Bitumen Induced by Solvent Leaching

Abstract

Steam-based thermal recovery processes are energy-intensive and pose environmental concerns due to their high greenhouse gas emissions. The application of solvents has shown promise in reducing the environmental impact of these processes. In this work, the solvent chamber theory is used to study the gravity drainage of bitumen. The results reveal that the drainage rate can be scaled using the thermophysical properties of solvents. The drainage rate is shown to be directly related to the density difference between bitumen and solvent and inversely proportional to the mixture viscosity. A universal scaling relation between the Sherwood number, as a measure of the mass transfer, and Rayleigh number, as a measure of the natural convection, in the form of Sh = β Ra is presented using the experimental data of various solvents. This linear relationship is consistent with the theoretical studies of buoyancy-driven convection. Moreover, the scaling prefactor β is found to decrease with increasing natural log of the mobility ratio (α), which results in a lower rate of convective mass transfer. Furthermore, a new critical Rayleigh number equation based on the power-law mixing rule (PLMR) is derived, and the results are compared with the available theories in the literature based on the exponential mixing rule (EMR). The findings provide insights into understanding the convective dissolution with large viscosity contrast. Furthermore, the developed scaling relation provides a useful tool to predict the convective mixing of different bitumen/solvent systems. The results find application in the design of the solvent-based bitumen recovery processes.