Durable superhydrophobic/superoleophilic melamine foam based on biomass-derived porous carbon and multi-walled carbon nanotube for oil/water separation

Abstract

In the present study, fabrications of two eco-friendly superhydrophobic/superoleophilic recyclable foamy-based adsorbents for oil/water mixture separation were developed. Hierarchically biomass (celery)-derived porous carbon (PC) and multi-walled carbon nanotube (MWCNT) were firstly synthesized and loaded on pristine melamine foam (MF) by the simple dip-coating approach by combining silicone adhesive to create superhydrophobic/superoleophilic, recyclable, and reusable three-dimensional porous structure. The prepared samples have a large specific surface area of 240 m ²/g (MWCNT), 1126 m ²/g (PC), and good micro-mesoporous frameworks. The water contact angle (WCA) values of the as-prepared foams, PC/MF and MWCNT/MF, not only were 159.34° ± 1.9° and 156.42° ± 1.6°, respectively but also had oil contact angle (OCA) of equal to 0° for a wide range of oils and organic solvents. Therefore, PC/MF and MWCNT/MF exhibited superhydrophobicity and superoleophilicity properties, which can be considered effective adsorbents in oil/water mixture separations. In this context, superhydrophobic/superoleophilic prepared foams for kind of different oils and organic solvents were shown to have superior separation performance ranges of 54–143 g/g and 46–137 g/g for PC/MF and MWCNT/MF, respectively, suggesting a new effective porous material for separating oil spills. Also, outstanding recyclability and reusability of these structures in the ten adsorption-squeezing cycles indicated that the WCA and sorption capacity has not appreciably changed after soaking into acidic (pH = 2) and alkaline (pH = 12) as well as saline (3.5% NaCl) solutions. More importantly, the reusability and chemical durability of the superhydrophobic samples made them good opportunities for use in different harsh conditions for oil-spill cleanup.