Ultrathin, defect-free thin-film polyamide composite membranes developed for H 2/CO 2 separation exhibit mixed-gas performance far exceeding all state-of-the-art polymeric membranes.
Purification is a major bottleneck in generating low-cost commercial hydrogen. In this work, inexpensive high-performance H 2 separating membranes were fabricated by modifying the commercially successful interfacial polymerization production method for reverse osmosis membranes. Defect-free thin-film composite membranes were formed demonstrating unprecedented mixed-gas H 2/CO 2 selectivity of ≈50 at 140 °C with a H 2 permeance of 350 GPU, surpassing the permeance/selectivity upper bound of all known polymer membranes by a wide margin. The combination of exceptional separation performance and low manufacturing cost makes them excellent candidates for cost-effective hydrogen purification from steam cracking and similar processes.