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      Microfluidics-Enabled Multimaterial Maskless Stereolithographic Bioprinting

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          Abstract

          <p class="first" id="P1">This communication presents a stereolithography-based bioprinting platform for multi-material fabrication of heterogeneous hydrogel constructs. Dynamic patterning by a digital micro-mirror device (DMD), synchronized by a moving stage and a microfluidic device containing four on/off pneumatic valves, is used to create 3D constructs. The novel microfluidic device is capable of fast switching between different (cell-loaded) hydrogel bioinks, to achieve layer-by-layer multi-material bioprinting. Compared to conventional stereolithography-based bioprinters, our system provides the unique advantage of multi-material fabrication capability at high spatial resolution. To demonstrate the multi-material capacity of our system, a variety of hydrogel constructs are generated, including poly(ethylene glycol) diacrylate (PEGDA) and gelatin methacryloyl (GelMA). The biocompatibility of our system is validated by introducing cell-laden GelMA into the microfluidic device and fabricating cellularized constructs. A pattern of PEGDA frame and three different concentrations of GelMA, loaded with vascular endothelial growth factor, is further assessed for its neovascularization potential in a rat model. The proposed system provides a robust platform for bioprinting of high-fidelity microstructures on demand for applications in tissue engineering, regenerative medicine, and biosensing, which are otherwise not readily achievable at high speed with conventional stereolithographic biofabrication platforms. </p>

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          Most cited references24

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          Additive manufacturing. Continuous liquid interface production of 3D objects.

          Additive manufacturing processes such as 3D printing use time-consuming, stepwise layer-by-layer approaches to object fabrication. We demonstrate the continuous generation of monolithic polymeric parts up to tens of centimeters in size with feature resolution below 100 micrometers. Continuous liquid interface production is achieved with an oxygen-permeable window below the ultraviolet image projection plane, which creates a "dead zone" (persistent liquid interface) where photopolymerization is inhibited between the window and the polymerizing part. We delineate critical control parameters and show that complex solid parts can be drawn out of the resin at rates of hundreds of millimeters per hour. These print speeds allow parts to be produced in minutes instead of hours.
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            Continuous-flow lithography for high-throughput microparticle synthesis.

            Precisely shaped polymeric particles and structures are widely used for applications in photonic materials, MEMS, biomaterials and self-assembly. Current approaches for particle synthesis are either batch processes or flow-through microfluidic schemes that are based on two-phase systems, limiting the throughput, shape and functionality of the particles. We report a one-phase method that combines the advantages of microscope projection photolithography and microfluidics to continuously form morphologically complex or multifunctional particles down to the colloidal length scale. Exploiting the inhibition of free-radical polymerization near PDMS surfaces, we are able to repeatedly pattern and flow rows of particles in less than 0.1 s, affording a throughput of near 100 particles per second using the simplest of device designs. Polymerization was also carried out across laminar, co-flowing streams to generate Janus particles containing different chemistries, whose relative proportions could be easily tuned. This new high-throughput technique offers unprecedented control over particle size, shape and anisotropy.
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              Projection micro-stereolithography using digital micro-mirror dynamic mask

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                Author and article information

                Journal
                Advanced Materials
                Adv. Mater.
                Wiley
                09359648
                May 07 2018
                : 1800242
                Affiliations
                [1 ]Division of Engineering in Medicine; Department of Medicine; Brigham and Women's Hospital; Harvard Medical School; Cambridge MA 02139 USA
                [2 ]Harvard-MIT Division of Health Sciences and Technology; Massachusetts Institute of Technology; Cambridge MA 02139 USA
                [3 ]Microoptics and GRIN Optics Group; Applied Physics Department; Faculty of Physics; University of Santiago de Compostela; Santiago de Compostela 15782 Spain
                [4 ]Polymeric Materials Research Group; Department of Materials Science and Engineering; Sharif University of Technology; Tehran 1458889694 Iran
                [5 ]Department of Biomedical Engineering; Whiting School of Engineering; Johns Hopkins University; Baltimore MD 21218 USA
                [6 ]Department of NanoEngineering; University of California; San Diego, La Jolla CA 92093 USA
                [7 ]Department of Bioengineering; University of California; San Diego, La Jolla CA 92093 USA
                [8 ]Materials Science and Engineering Program; University of California; San Diego, La Jolla CA 92093 USA
                [9 ]Center for Minimally Invasive Therapeutics (C-MIT); University of California-Los Angeles; Los Angeles CA 90095 USA
                [10 ]Department of Radiology; David Geffen School of Medicine; University of California-Los Angeles; Los Angeles CA 90095 USA
                [11 ]Department of Bioengineering; Department of Chemical and Biomolecular Engineering; Henry Samueli School of Engineering and Applied Sciences; University of California-Los Angeles; Los Angeles CA 90095 USA. California NanoSystems Institute (CNSI); University of California-Los Angeles; Los Angeles CA 90095 USA. Department of Bioindustrial Technologies; Konkuk University; Seoul 143-701 Republic of Korea
                Article
                10.1002/adma.201800242
                6133710
                29737048
                43d35804-16fd-4e1b-882c-ec32e197dab5
                © 2018

                http://doi.wiley.com/10.1002/tdm_license_1.1

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