Vanillin‐Derived Thermally Reprocessable and Chemically Recyclable Schiff‐Base Epoxy Thermosets

Abstract

The paradigm shift from traditional petroleum‐based non‐recyclable thermosets to biobased repeatedly recyclable materials is required to move toward circular bioeconomy. Here, two mechanically and chemically recyclable extended vanillin‐derived epoxy thermosets are successfully fabricated by introduction of Schiff‐base/imine covalent dynamic bonds. Thermoset 1 ( T1) is based on linear monomer 1 ( M1) with two alcohol end groups and one imine bond, while thermoset 2 ( T2) is based on branched monomer 2 ( M2) with three alcohol end‐groups and three imine‐groups. Thermosets are obtained by reaction of monomer 1 ( M1) and monomer 2 ( M2) with trimethylolpropane triglycidyl ether. The structure of the monomers and thermosets is confirmed by nuclear magnetic resonance and Fourier transform infrared spectroscopic techniques. Both thermosets exhibit good thermal and mechanical properties and they are stable in common organic solvents. Furthermore, they can be thermally reprocessed through compression molding with good recovery of the mechanical properties. Last but not least, the fabricated thermosets can be rapidly and completely chemically recycled to water‐soluble aldehydes and amines by imine hydrolysis at room temperature in 0.1  m HCl solution. This is promising for development of future materials with multiple circularity by different routes.

Abstract

Future polymer materials, including thermosets, need to be fully circular ideally by several routes to maximize the number of service‐lives. Here promising extended vanillin‐derived Schiff‐base epoxy thermosets (T1 and T2) are designed and their circularity by both mechanical and chemical recycling are demonstrated.