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      A novel pathway for multiscale high-resolution time-resolved residual stress evaluation of laser-welded Eurofer97

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          Abstract

          The plasma-facing components of future fusion reactors, where the Eurofer97 is the primary structural material, will be assembled by laser-welding techniques. The heterogeneous residual stress induced by welding can interact with the microstructure, resulting in a degradation of mechanical properties and a reduction in joint lifetime. Here, a Xe + plasma focused ion beam with digital image correlation (PFIB-DIC) and nanoindentation is used to reveal the mechanistic connection between residual stress, microstructure, and microhardness. This study is the first to use the PFIB-DIC to evaluate the time-resolved multiscale residual stress at a length scale of tens of micrometers for laser-welded Eurofer97. A nonequilibrium microscale residual stress is observed, which contributes to the macroscale residual stress. The microhardness is similar for the fusion zone and heat-affected zone (HAZ), although the HAZ exhibits around ~30% tensile residual stress softening. The results provide insight into maintaining structural integrity for this critical engineering challenge.

          Abstract

          Abstract

          Multiscale, high resolution and time-resolved residual stress is quantified in laser-welded Eurofer97 fusion reactor steel.

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          An improved technique for determining hardness and elastic modulus using load and displacement sensing indentation experiments

          The indentation load-displacement behavior of six materials tested with a Berkovich indenter has been carefully documented to establish an improved method for determining hardness and elastic modulus from indentation load-displacement data. The materials included fused silica, soda–lime glass, and single crystals of aluminum, tungsten, quartz, and sapphire. It is shown that the load–displacement curves during unloading in these materials are not linear, even in the initial stages, thereby suggesting that the flat punch approximation used so often in the analysis of unloading data is not entirely adequate. An analysis technique is presented that accounts for the curvature in the unloading data and provides a physically justifiable procedure for determining the depth which should be used in conjunction with the indenter shape function to establish the contact area at peak load. The hardnesses and elastic moduli of the six materials are computed using the analysis procedure and compared with values determined by independent means to assess the accuracy of the method. The results show that with good technique, moduli can be measured to within 5%.
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            Texture Analysis with MTEX – Free and Open Source Software Toolbox

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              Residual stress. Part 1 – Measurement techniques

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                Author and article information

                Contributors
                Role: Data curationRole: Formal analysisRole: InvestigationRole: MethodologyRole: SoftwareRole: ValidationRole: VisualizationRole: Writing - original draftRole: Writing - review & editing
                Role: ConceptualizationRole: Funding acquisitionRole: MethodologyRole: ResourcesRole: SupervisionRole: ValidationRole: VisualizationRole: Writing - review & editing
                Role: MethodologyRole: SoftwareRole: Writing - review & editing
                Role: Investigation
                Role: ConceptualizationRole: Funding acquisitionRole: Project administrationRole: ResourcesRole: SupervisionRole: Writing - review & editing
                Role: ConceptualizationRole: Funding acquisitionRole: Project administrationRole: ResourcesRole: SupervisionRole: VisualizationRole: Writing - review & editing
                Role: ConceptualizationRole: Data curationRole: Formal analysisRole: Funding acquisitionRole: InvestigationRole: MethodologyRole: Project administrationRole: ResourcesRole: SoftwareRole: SupervisionRole: ValidationRole: VisualizationRole: Writing - original draftRole: Writing - review & editing
                Journal
                Sci Adv
                Sci Adv
                sciadv
                advances
                Science Advances
                American Association for the Advancement of Science
                2375-2548
                February 2022
                16 February 2022
                : 8
                : 7
                : eabl4592
                Affiliations
                [1 ]Department of Mechanical Engineering Sciences, University of Surrey, Guildford, Surrey GU2 7XH, UK.
                [2 ]United Kingdom Atomic Energy Authority, Culham Centre for Fusion Energy, Culham Science Centre, Abingdon, Oxon OX14 3DB, UK.
                [3 ]TESCAN ORSAY HOLDING, a.s., Libušina třída 21, 623 00 Brno, Czech Republic.
                Author notes
                [* ]Corresponding author. Email: t.sui@ 123456surrey.ac.uk
                Author information
                https://orcid.org/0000-0001-9426-3837
                https://orcid.org/0000-0002-9352-4983
                https://orcid.org/0000-0001-6959-9849
                https://orcid.org/0000-0002-9064-2247
                https://orcid.org/0000-0003-3230-7229
                https://orcid.org/0000-0001-7055-1738
                Article
                abl4592
                10.1126/sciadv.abl4592
                8849299
                35171674
                bac3d294-8ca3-4455-968a-5e7c3b965196
                Copyright © 2022 The Authors, some rights reserved; exclusive licensee American Association for the Advancement of Science. No claim to original U.S. Government Works. Distributed under a Creative Commons Attribution License 4.0 (CC BY).

                This is an open-access article distributed under the terms of the Creative Commons Attribution license, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

                History
                : 27 September 2021
                : 21 December 2021
                Funding
                Funded by: FundRef http://dx.doi.org/10.13039/501100000266, Engineering and Physical Sciences Research Council;
                Award ID: EP/P001521/1
                Funded by: FundRef http://dx.doi.org/10.13039/501100000266, Engineering and Physical Sciences Research Council;
                Award ID: EP/T012250/1
                Categories
                Research Article
                Physical and Materials Sciences
                SciAdv r-articles
                Engineering
                Engineering
                Custom metadata
                Penchie Limbo

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